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  • Flow Monitoring System

    Surveillance of your production

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The Mouldflo Flow Monitoring System - Advanced monitoring system for injection moulding machines

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Surveillance of production

The Mouldflo Flow Monitoring System gives you the knowledge you need to improve your production value, optimise your energy efficiency and protect your moulds.

The advanced monitoring solution for injection moulding machines monitors temperature, pressure and flow in the cooling circuits, using high-quality intelligent manifolds, mounted directly on the machine.

By quickly identifying and alerting you about cooling complications, you are always three steps ahead of any issues in your production.

 

Want to protect your moulds and optimise your production?

Get an offer on a Flow Monitoring Solution that suits your needs!

  

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Make data-driven decisions

The Mouldflo System monitors temperature, pressure and flow in the cooling circuits within the mould.

This gives you vital information about how your production is performing as well as the knowledge you need to improve your production value, optimise your energy efficiency and protect your moulds.

The system is easy to install and it is compatible with almost any type of injection moulding machine.

 

Automated quality assurance
By using the system's alarm functionality, you will be automatically alerted, whenever an issue arises and when parameters differ from your preferred machine settings. This makes the system work as a watchdog of various common cooling circuit problems, such as:

  • Lack of water flow from the mould heater
  • Blocked waterways
  • Scale or rust build up
  • Incorrect piping
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Eagle Industry, Hungary
We are happy to have implemented the Mouldflo functionalities into our work processes. It’s easy to use the products and it helps a lot to maintain the quality during production.
Eagle Industry, Hungary
Varroc Lighting Systems
Mouldflo helps us start our production faster, making the time it takes to change a mould more efficient by nearly 10 minutes. It saves us important time and it has improved our work flow considerably.
Varroc Lighting Systems
T E Connectivity
Just having the flow monitoring has been a huge troubleshooting advantage, as we have been able to compare flow through the three different molds that we have been sampling. We immediately found that one of the new tools had a blocked circuit and were able to fix it right away.
T E Connectivity
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Agile and customised solution

 

The monitoring system is very agile and can be adjusted and expanded over time, as your production grows or changes.

Multiple manifolds can be electronically 'daisy-chained' together to accommodate the necessary number of cooling channels.

The system will automatically identify new manifolds and display them on the screen.

The intelligent manifolds comes in a variety of sizes and installations. This means, that we can provide you with a solution tailored specifically for your requirements.​

 

 

 

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System overview

The Mouldflo monitoring system consists of a few different parts that is connected in the installation.

 

Learn more about the different elements below:

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Aluminum Manifold

- RECOMMENDED FOR ALUMINIUM MOULDS

 

The aluminium manifold is extruded with integrated T-slots on two faces for flexible mounting. The manifold is robust and has a black anodised aluminium exterior to resist corrosion. The design is compact and integrated, meaning that the manifold consists of very few separate parts. 

It is available with 4, 8 or 12 ports with standard 50mm between each. It has two 1,5" flow inlets and outlets, which offers maximum flexibility when mounting and connecting to the water supply.

 

Suitable for narrow spaces

The Aluminium manifolds are also available in short pitch versions with 35mm between each cooling circuit port, resulting in a more compact design, that can fit into very small spaces.

 

Customise your manifold

​To match your specific requirements the aluminium manifold is available in several different versions. You can customise your own manifold with a variety of different specifications to choose from: 

  • Flow range (1-15 L/min or 2-40 L/min)
  • Number of ports (4, 8, 12)
  • Pitch length (Standard (50mm) or short pitch (35mm))
  • Thread standard (BSPP or NPT)
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Stainless steel Manifold

– RECOMMENDED FOR STEEL MOULDS

 

The stainless steel manifold is constructed from AISI304 stainless steel with easily accessible holes on two faces for simple mounting. The compact and robust manifold resists corrosion, thanks to the property of stainless steel.

It is available with 4, 8 or 12 ports with 50mm between each. It has two 1" BSPP flow inlets and outlets, which offers maximum flexibility when mounting and connecting to the water supply.

Mouldflo offers the stainless steel manifold in regular or High Temperature version, which goes up to 120°C (default is 95°C).

 

Customise your manifold

​To match your specific requirements the stainless steel manifold is available in several different versions. You can customise your own manifold with a variety of different specifications to choose from: 

  • Flow range (1-20 L/min or 2-40 L/min)
  • Number of ports (4, 8, 12)
  • Standard or high temperature (120°C)
  • Port thread ( BSPP or NPT) 
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MFIO

- INTERFACE MODULE

 

The Mouldflo system is equipped with a DIN-Rail mounted interface module (MFIO) – this is the hub of the system and allows the manifolds to be easily connected to external devices.

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MFS

- SERVER

 

The server is a compact computer with Mouldflo software installed. The design makes the unit fit directly inside the electrical cabinet on the injection moulding machine.

The integrated VNC (Virtual Network Computing) feature allows easy integration on the machine control, laptop or tablet via Ethernet cable or WiFi router.​

  • Full software accessibility
  • Graphical user interface
  • Store and load mould settings
  • Graphs and historical data
  • Event log
  • Network ready
  • VNC ready
  • Monitor flow, pressure and temperature
  • Alarm outputs
  • USB software update port
  • Display port
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Touch Panel

- INDUSTRIAL MONITOR

 

Connect the Mouldflo 15” Capacitive sensing touch panel and experience a quick response and trouble free user interface.

The Touch panel is industrial style and is equipped with VESA standard mounts.​

 

 

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